Electromagnetic Micro Coiling

Ultra‑compact, high‑precision coils that deliver reliable electrical performance in space‑constrained, critical applications.

Precision Micro Coiling for MedTech Innovation

In medical technology, precision isn’t optional—it’s essential. Knowles’ advanced micro coiling solutions push the boundaries of MedTech design, delivering exceptional performance in ultra‑compact form factors.

From neuromodulation implants to catheter components, our micro coiling technology is engineered for reliability, durability, and long‑term performance, backed by rigorous quality control and testing.

Partner with Knowles to collaboratively bring next‑generation implants, surgical tools, and diagnostic devices from concept to reality.

Coils & Assemblies

  • Dimensions smaller than 1.0 mm
  • 2 to 20,000 turns
  • Cores:
    • Bobbin
    • Metal
    • Air
    • Ferrite
  • Coil Bonding:
    • Thermo-bond
    • Wet Wound
  • Insulation:
    • Polyurethane
    • Polyester
    • Polyamide
    • Polyimide
  • Bifilar Coil 

Assembly Method

  • Fully Automated
  • Semi-automated
  • Manual

 

Custom Molded Bobbins

  • As small as 0.2 mm wall thickness
  • Insert molded connectors

 

Applications

  • Surgical Navigation
  • Neuromodulation / Stimulation
  • EM Sensing
  • Electromagnets
  • Solenoids

Conductors

  • Size range as small as 58 AWG
  • High Conductivity Copper
  • Extra-High Tension Copper/Silver Alloy
  • Precious metals: Gold, Silver

MedTech Miniaturization Capabilities

MedTech Miniaturization Capabilities

Precision. Performance. Unparalleled Quality.

At Knowles, we push the limits of Miniaturized Precision Stamping, Precision Machining, Micro Molding, Electromagnetic Coil Winding, Micro Electronics Assembly, and Value-Added Manufacturing. Our cutting-edge micro machining technology delivers:

  • Unmatched Precision. We fabricate the most intricate components with accuracy.
  • Miniaturization. Compact, yet powerful. We enable the creation of smaller, lighter and more efficient parts. 
  • Optimization without sacrificing quality.
  • Reliability & Quality. We employ rigorous quality control measures to ensure we meet tight tolerances and exact specifications.
  • Cost Savings. Our streamlined processes minimize the need for secondary operations.
  • Customization. From prototypes to high-volume production runs, we tailor solutions to meet your needs.
How Knowles Powers Precision Miniaturization in MedTech

How Knowles Powers Precision Miniaturization in MedTech

With deep expertise in advanced miniaturization, Knowles delivers capabilities including micro electromagnetic sensor coiling, micro molding, micro stamping, precision machining, micro-electronics integration, and compact high-density assemblies.
View Article for How Knowles Powers Precision Miniaturization in MedTech
View Article for How Knowles Powers Precision Miniaturization in MedTech

Knowles Extends Custom Miniaturization Capabilities to MedTech OEMs

Innovative, precision miniaturization capabilities will expand product offerings in the medical devices market.
View Article for Knowles Extends Custom Miniaturization Capabilities to MedTech OEMs
View Article for Knowles Extends Custom Miniaturization Capabilities to MedTech OEMs

Product Documentation

MedTech Capabilities

With unmatched precision, our cutting-edge manufacturing technologies deliver the micro-miniature parts and assemblies.
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View Resource for MedTech Capabilities

MedTech Experts

Compact components by design. Powerful by performance.
View Resource for MedTech Experts
View Resource for MedTech Experts

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Distributors & Reps

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